Vehicle Voltron – Replacement Fist Part 2

My method for these is pretty simple. I just sit down with a pair of calipers and a pencil and paper and make some sketches and take a bunch of measurements.

From there, I model the geometry in Alibre Design. The part that interfaces with the firing mechanism is going to be a bit touchy. So, I broke the model into two parts. This allows me to print the fist in an optimal orientation in the FDM printer and this critical part in its optimal orientation as well. This also makes iterating quicker, as I don’t have to print the whole fist each time.

After a couple of iterations, and a little bit of work with the file, I have a replacement fist that fits and fires similar to the original!

Vehicle Voltron – Replacement Fist Project

Here’s a toy you don’t come across very often. This is a 1982 Matchbox “Vehicle Force Voltron”

I stumbled across this while going through everything in a move. Overall, the figure is in okay shape and is nearly complete. He is missing a fist, and the propellers are damaged, but present. The damage to the propellers is pretty common in played with examples of this toy.

The fists are of course interchangeable, and I was able to confirm the firing mechanism of both arms is still functional.

The opening in the hand for holding an accessory has a bit of an odd shape. The U.S. version of this toy did not come with a sword.